SUMMARY OF BUSINESS ACTIVITIES
2019, 2018 & 2016 Plastics Industry Awards 'Toolmaker of the Year' winner, described by judges as "exemplary". High quality plastic injection mould toolmaking. Specialists in complex tooling solutions. Design for Manufacture. Product development. State-of-the-art technology and superb manual skills.
SERVICES OFFERED
Faulkner Moulds has facilities for full 3D CAD and CAM design and machining, as well as 5-axis machining, spark erosion, wire erosion, surface grinding, cylindrical grinding, turning and honing.
We serve many sectors including medical, electronics, consumer, automotive, packaging and retail. Our services include:
High quality, award-winning, plastic injection mould toolmaking.
Component design full consultation service.
Helping manufacturers/inventors develop ideas into a design ready for production.
Design for Manufacture.
Bespoke service.
CNC machining.
CNC sparking.
5-axis machining.
Wire erosion.
Overmoulds.
Two / twin shot.
Fully hardened tools.
Stripper plates.
Side movers.
Up and aways.
Unscrewing cores.
Hot runner, conventional or 3-plate feed.
Single and multi-cavity.
High production tooling.
3D printing.
Stress Analysis.
Reverse engineering.
SPECIALIST AREAS
Multi award-winning plastic injection mould toolmaking.
Specialist in complex tooling solutions.
Strong track record in on-time tooling delivery.
1 million shot tool guarantee.
5-Axis Mikron high-speed graphite and hard metal machining centre.
Agie Charmilles spark erosion
Fanuc wire erosion.
Product development and design consultation service.
Design for Manufacture principles.
Current SolidWorks and SolidCAM multiple licences.
Over 35 years’ experience.
ISO9001: 2015 certification.
3D printing, prototyping and testing.
Tool maintenance, repair and modification.
PROFESSIONAL ACCREDITATIONS
ISO9001: 2015
OTHER USEFUL INFORMATION
We have fully designed and created the tooling for several patented products and world-firsts which are now successfully selling at market.
We offer a 1 million shot guarantee on our mould tools.
A range of customer testimonials are available on our website and in our company brochure, which can be downloaded below.
