SUMMARY OF BUSINESS ACTIVITIES
2019, 2018 & 2016 Plastics Industry Awards 'Toolmaker of the Year' winner, described by judges as "exemplary". High quality plastic injection mould toolmaking. Specialists in complex tooling solutions. Design for Manufacture. Product development. State-of-the-art technology and superb manual skills.
SPECIALIST AREAS
Multi award-winning plastic injection mould toolmaking.
Specialist in complex tooling solutions.
Strong track record in on-time tooling delivery.
1 million shot tool guarantee.
5-Axis Mikron high-speed graphite and hard metal machining centre.
Agie Charmilles spark erosion
Fanuc wire erosion.
Product development and design consultation service.
Design for Manufacture principles.
Current SolidWorks and SolidCAM multiple licences.
Over 35 years’ experience.
ISO9001: 2015 certification.
3D printing, prototyping and testing.
Tool maintenance, repair and modification.
DEVELOPMENT FACILITIES
Faulkner Moulds has facilities for full 3D CAD and CAM design and machining, as well as 5-axis machining, spark erosion, surface grinding, cylindrical grinding, turning and honing. Services include:
High quality, award winning, plastic injection mould toolmaking
Component design full consultation service
Helping manufacturers/inventors develop ideas into a design ready for production
Bespoke service
CNC machining
CNC sparking
5-axis machining
Fully hardened tools
Stripper plates
Side movers
Up and aways
Unscrewing cores
Hot runner, conventional or 3-plate feed
Single and multi-cavity
High production tooling
Overmoulds
Two shot
3D printing
Stress Analysis
Reverse engineering
ADDITIONAL SERVICES PROVIDED
Winner at the 2018 and 2016 Plastics Industry Awards, ‘Supplier Partnership: Toolmaker’ category (finalist in 2017). Finalist for Industrial Product Design of the Year Award 2017. ISO9001:2015 certified and following stringent quality testing and measurement protocols.
Approved member of the Gauge and Toolmakers Association (GTMA), member of the Calderdale and Kirklees Manufacturing Alliance (CKMA) and the Federation of Small Businesses (FSB).
35 years’ experience. All Toolmakers apprentice-trained and 2 Faulkner Moulds’ apprentices shortlisted for Apprentice of the Year in 2017 and 2018 Plastics Industry Awards.
PROFESSIONAL ACCREDITATIONS
ISO9001: 2015
OTHER USEFUL INFORMATION
We have fully designed and created the tooling for several patented products which are now successfully selling at market.
A range of customer testimonials are available on our website and in our company brochure, which can be downloaded below.
